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Hope this helps. I had already made the decision to replace the entire Teleflex steering system. Cable nut is removed so nothing holding the rod in the tube except its own stubborness! – Boston Whaler Restoration – Part 14, How to Fair and Prime a Hull with Epoxy Primer – Boston Whaler Restoration – part 13, Damaged Hull Fiberglass Repair – Boston Whaler Restoration – Part 12, Applying Spar Varnish to a Mahogany Interior – Boston Whaler 13 Restoration – Part 11, Sealing the Boat Transom Fiberglass Repair – Boston Whaler 13 Restoration – Part 10, How to Lift a Boat off a Trailer – Boston Whaler Restoration Part 9, How to Roll and Tip Topside Boat Paint – Boston Whaler Restoration Part 8, Fiberglass Paint Primer and Sanding – Boston Whaler Restoration Part 7, Gelcoat and Fiberglass Repair of Large Missing Areas – Boston Whaler Restoration – Part 6, Fiberglass Transom Repair – Boston Whaler Restoration – Part 5, Small Fiberglass Hole Repair – Boston Whaler Restoration – Part 4, Anchor Locker Fiberglass Repair – Boston Whaler Restoration – Part 3, Delamination Fiberglass Repair – Boston Whaler Restoration- Part 2, Boston Whaler Restoration – Norman Pins (Cleats) Part 1, Remove an Outboard Lower Unit with a Stuck Drive Shaft, Replace a Johnson Evinrude VRO Oil Pump with a Standard Fuel Pump, How To Accurately do an Outboard Compression Test, 1988 40HP Evinrude Johnson Carburetor Rebuild, How to Inspect Reed Valves on a Johnson 40hp Outboard, Cleaning Fixed Idle Jet Passage on an Outboard Carburetor, Johnson / Evinrude Small Outboard Fuel Pump Rebuild, Evinrude 9.5hp Lower Unit Rebuild – Part 1, Evinrude 9.5hp Lower Unit Impeller and Seals Rebuild – Part 2, Evinrude 9.5hp Lower Unit Gearcase Rebuild – Part 3, How to Replace a Universal Joint on Your Drive Shaft, How to Change 2005-2011 Tacoma Headlights, Cheap and Easy – Tundra and Tacoma Toolbox Alternative, Rusted Silverado Rocker Panel Replace and Repair. Unfortunately, I could not get it to move in or out. You can sign in to vote the answer. Helicopters should be used for short distance flights rather than Jets. Don’t Drill! There should be a lube fitting that you can try to put grease in, or try to spray PB Blaster in the lube hole and on ant part of the shaft you see. Cut it to about two feet and that should give you enough leverage too work both sides of the tilt tube nuts. I used the vice grip on the port side to twist the rod up and down while simultaneously beating it with my trusty Thor hammer on the starboard side and eventually got the rod out. I used the first three! Remove the nylon lock washer from the drag link and loosen the nut from the tilt tube to free the cable from the engine, then remove the connection from the steering wheel. We mounted it on the wooden stand I had built. We had to return to pick it up in the bed of my truck. 4.7 out of 5 stars 44. can't wait till next season for her maiden voyage, just trying to loosen em up to make it through stripper season 09-20-2010, 09:21 PM #5. knuckle47. Another possible reason why your boat is difficult to steer is the presence of corrosion around the steering cable. You wont be able to use a 1/2″ socket cheater bar. Seems to be holding up well now. Wholesale Marine stocks Teleflex cables for every type of steering … or just spin? So I cut it, exposing 3 or 4 inches of the solid steel steering rod. Having that stuck tilt tube with the engine in the up position is frustrating. Next, find a rope that will be used to assist you in pulling the cable back through the boat. Uflex M66X14 Rotary Replacement Steering Cable, 14' 4.8 out of 5 stars 36. If the cable now moves freely, you have an issue with the motor, stern drive unit, or rudder. 2. I have bathed it in PB Blaster, heated it with a torch, put a block of wood on the end and hit it with as much force as I feel is safe to avoid damage (which is quite a bit, as it is stainless and with the wood block I don't think I can really … Here are a few items that can help you with your tilt tube project. This stuff is amazing and beats all of the other penetrating oils on the market by a long shot, Aerokroil coming in not too far behind. Finally, the frozen steering rod could be rotated within the tilt tube! The only maintenance on a cable steering system is back at the engine or rudder. Instead, I resorted to a pipe wrench. You’ll need a wrench of the right size to start. Once we got the engine home my son and I removed it from the truck. Disconnect the steering arm and see if the cable is the issue. Consequently, I to give up on the vice grips. I did periodically grab the skeg and use brute force to lift up and push down, which of course did nothing at all. The cable twists at the end when you turn the steering wheel. Flush with the joys of imminent success, I sprayed, heated and tried again. Dremel Chainsaw Sharpener Kit A679-02 A679-03 Review, How to Winterize an Electric or Gas Pressure Washer Pump, Wen 1/2 x 18 Belt Sander – Mini Belt Sander – Power File Review, Build a DIY Paint Booth from a TV Cabinet – Part 1, DIY Paint Booth Exhaust Using the Venturi Effect – Part 2, Changing A Lawn Tractor Spindle and Pulley, Restoring a Craftsman 20″ Chainsaw – Part 1, Restoring a Chainsaw – Carb Adjustment and Sharpening – Part 2, Hydroponics Koi Pond Filter Results – Part 2, Hydroponics Koi Pond Filter Experiment – Part 1, How to Install a Cat Door In a Window Sash, How to Repair and Install a Drywall Patch, How to Make a DIY Spot Welder for Lithium Ion Battery Packs, Cannon Camcorder – Cannon Battery Charger with a USB Power Bank. Re: frozen steering cable I have used tygon tubing and air presure (5-10lbs) to force mystery oil up or down various type of cables to free them up. We would then loosen the side we had just cranked down on and tighten the other side. Mechanic's Assistant: Sometimes things that you think will be really complicated end up being easy to fix. This allowed me to hammer it from the starboard side of the engine. In any event, Pounding on the end of the steering did not budge it. By the way, I have freed many push-pull cables that have frozen from improper storage after saltwater use. Large yachts most commonly have wheels that are cable or hydraulic driven. Simply disconnect the cable from the steering helm and from the engine using a wrench to loosen bolts that are holding it. 4,730 satisfied customers. Still have 2-finger steering. … There was a stuck tilt tube, To aggravate matter even more, the steering was completely froze up so that the engine could not be moved from side to side. Step 2. At this point I added another step to the program. So I tackled that with a bit of a vengeance. Hopefully, giving the penetrating oil a chance to better penetrate into the rusted mess inside. yea mark i know but the cable was frozen when i bought it and after 2 years of redoing the whole boat she is ready to go except for the cables and the budget is blown. I did a classic mistake and got out the 4 pound hand sledge. is the cable suppose to go in and out? Remove the link arm from the very end of the steering cable’s telescoping rod. Now you’re going to use the removal of the old cable to help install the new one. How to Fix an Outboard Stuck Tilt Tube or Frozen Steering Rod, Roll, Don’t Tip Two Part Polyurethane Boat Paint! Place the motor in an upright position on a dolly truck, so that the propeller faces outward, and screw the motor mount clamps … Start by disconnecting the steering arm from the cable’s motor/rudder end and turn the steering wheel. Cure Your Fiberglass Rash! Cable and helm packages sell for a few bucks more than just the cable, the package sells for $160- 250, depending on model and cable length. 42-$317.99 $ 317. Again I met with failure. Locked Out! So we had a stuck tilt tube on this outboard as well as a frozen steering rod. Home » Boat Restoration and Repair » 1966 Boston Whaler 13 Restoration » How to Fix an Outboard Stuck Tilt Tube or Frozen Steering Rod. How to free-up a stuck steering cable on a boat?? Typically, it seizes at the engine side where rod/cable enters the jacket. Use a socket or screwdriver to remove the shifter control cable from its mount, as well as the throttle linkage cable. What you’ll need to do is get a section of PVC pipe that will fit over the wrench. Good Luck! First, remove the Nut from where the teleflex cable attaches to the motor (Starboard side). 2006 Silverado 5.3L Smoking on Startup Solved! With all the other maintenance you do on your boat, don't wait until the boat's cable steering begins to tighten up before you lubricate the point where the steering cable interacts with the motor. Shoot some more free all into all the crevices you can get to, try again. the tube on the motor was frozen with old grease and dirt.
from the boat last week, I found that the steering is frozen. Tufty. I just replaced the cable in my bass boat for the same reason. I gave this a few more days of the same treatment. I went as far as injecting Free All into those joints by loading an empty grease gun with Free All and pumping it in through the zerks. You wont be able to use a 1/2″ socket cheater bar. I have a … Do you think that a black boat inspires fear to the sea? I wanted to try to start the engine to get an assessment of how it ran (If it ran). What do you do if you drive a convertible and you park it but forget the roof down and it rains heavy outside while you are at your job? I have used this method succesfully many times on cars and boats. Now, to the stuck tilt tube. Unscrew the motor mount clamps and remove the motor from the transom of the boat. Get it … There are different types of helms depending on the boat. You’ll have to use different tools though. If you have some from of pulling device you can use this to apply the pressure, the key to the removal is the impact of hitting the protected shaft to break it free with the wheel under force. I tested the engine by moving it up and down and found that it did so easily. This is not only a sound practice, but also makes the installation process that much simpler. Tell me a bit more about what's going on so the Marine Mechanic can help you best. If its that seized then you may need new tube also then the fun part begins getting more apart .If you do get the cable out they sell a steering tube brush that you put on a drill and as you run it in and out of tube you sray it with CRC then clean it out and also do the cable end with fine sand paper and lube and put it back together and you should be good to go. Air Cannon Sprinkler Valve Trigger Modification on New Style 2019 Valves! There aren’t any good points to latch on to and get leverage. Steering Cable Corrosion. There should be a lube fitting that you can try to put grease in, or try to spray PB Blaster in the lube hole … 90 HP Yamaha. You’ll have to use different tools though. The cables vary in length, but the cables are marked a foot or so from the helm end. Boat Steering Cables for Like New Performance and Maneuverability. I did some research on this and found a wealth of information on resolving these issues. The cable in my boat hasn't ever been replaced. Boat Steering Cable Replacement Guide – Video Transcript. Read how here! The s … read more. No More Itching or Burning! I did some research on this and found a wealth of information on resolving these issues. You will need somebody at the wheel to turn or pull on wheel as you hit the end of the cable with a large rubber dead blow hammer. How to Make Surf Fishing Air Cannon Bait Caster Slugs, Bullets – Carolina Rig Style, Homemade Ice Pack – Super Cold Long Lasting DIY Ice Pack Formula. How does it even work? It’s a good idea to replace your boat steering cables with the same type as originally installed. Jeff G. Marine Mechanic. If the steering cable and rod are still attached to the motor, you can still get tilt tube unstuck. What we did was to use the retaining nuts on the ends of the tilt tubes to force the tilt tube to move. Removing the zerk fittings allowed me to get Free All into the grease cavity there. So I wanted to clear up the stuck tilt tube and frozen steering rod as quickly as possible.  I also wanted some way of controlling the engine position when running it. The steering cable froze this winter and my son and a buddy manhandled it until something broke in the steering inside the console. Preferably, I wanted it dead center when test running it. Need to remove the rear steering cable on a omc stinger 235 hp. I started a program of spray, wait, beat and repeat for a few days. This program is how to measure steering cables. In order to clean the tube before installing the new cable i went through 3 12 gauge shotgun brushes. Get your answers by asking now. View Profile View Forum Posts Private Message … The Boston Whaler 13 I purchased came with a 1988 Johnson 40hp outboard. For the best answers, search on this site https://shorturl.im/avAUf. FREE Shipping. Sounds like the tube at the front of the outboard the cable passes through. The next step will be to start the engine and make an overall assessment of it. Before you do this the day before and while doing it try the PB Blaster or CRC spraying before you try beating on cable . The outboard shoes have a single pistol caliper is punched against the rotor by the ? I mean really tighten it! At this point I re-installed the zerks and gave it a hefty shot of grease. If it is the cable, it has seized and even if you free it up, it can do it again while you are underway, Best to replace it. We used a 2 foot cheater bar with an impact socket to do this. At some point in every boats life if it has mechanical steering, you're going to have to replace the steering cable. – Boston Whaler Restoration – Part 14, How to Fair and Prime a Hull with Epoxy Primer – Boston Whaler Restoration – part 13, Damaged Hull Fiberglass Repair – Boston Whaler Restoration – Part 12. Then coated the inside of the tube with white lithium grease. Sounds like the tube at the front of the outboard the cable passes through. 99. I used mapp gas to heat the tube and the points at the end. What you’ll need to do is get a section of PVC pipe that will fit over the wrench. Steering rod is frozen in tilt tube. My son came up with a brilliant and original idea. The end will malform and you’ll never get out through the steering tube. Clean and Polish Your Brass, Cleaning Idle Ports and replacing Lead shot on Fixed Idle Jet Outboard Carburetors, Renovation Projects That Will Get Your House Sold Fast, Roll, Don’t Tip Two Part Polyurethane Boat Paint! On about day 6, I heard a loud click when pulling down on the plumbers wrench! I hope this helps. Alternating back and forth from side to side and heating the tilt tube as well as applying Free All eventually delivered a satisfyingly loud click. But it does not move the motor back and forth????? SeaStar Solutions SS141xx Back Mount Rack Steering System. That’s when we found out that the engine would not drop from the up position. Running it in the up position was not something I wanted to do. . How do you think about the answers? Boats moving off the coast of seal beach at the same time 2pm? I bought a few cans of, Free All. How does one salvage an RV from the bottom of a lake? Control and Steering Cables are featured in our massive offering of 65000 products. 99. Another problem this will cause is flattening the end and crushing the hole that the Steer rod linkage connects too. You can grease the cable at the engine tube, but it's difficult to free it completely. Remove Your Boat Steering Cable Removing your steering cable is relatively easy. If the steering cable and rod are still attached to the motor, you can still get tilt tube unstuck. Should it prove to be a keeper, I’ll replace that tilt tube with a stainless steel one to help prevent future corrosion! I have a old boat with this … Replacing a boat steering cable can be challenging, but it's a repair that is totally doable for the mechanically-inclined boat owner. First I disconnected the steer rod linkage.  I pounded on the end of the teleflex rod that was stuck in the steering tube. Still have questions? I continued to apply Free All to the pivot points on a daily basis. I say original because nowhere on all the posts or web sites I had been on had anyone recommended this. Enter your email address to subscribe to this blog and receive notifications of new posts by email. If the cable does not move at all, but the steering wheel freely moves, then the problem is most likely at the helm. How to Clean and Store Natural Bristle Brushes, Kill Covid-19 – How to Make Homemade Chlorine Bleach Surface Disinfectant, Brass Cleaner Secret! I continued this for a few days and still could not get the stuck tilt tube unfrozen. The other thing I did was heat both ends of the tilt tube, the tilt tube itself and the joints with a Mapp gas torch. If the steering cable and rod are still attached to the motor, you can still get tilt tube unstuck. The frozen steering rod moved! Faced with that dilemma, I decided to cut the Teleflex cable. To remove a steering cable that is seized in the tilt tube of an outboard, first, using a hack saw or grinder, cut the cable off about 8 inches from the tilt tube on the starboard side. You’ll need a wrench of the right size to start. A word of advice, DON’T DO THAT! Incidentally, many of these did not work. It may even be possible for a determined DIYer to install. Using the hammer on this was out of the question as was using a wrench or vice grip. well, done that last night but plan to do for a few days. If you are thinking about replacing the steering cable, it is a good time to take a close look at the throttle and shift cables.

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